Arkman 0 Report post Posted September 30, 2011 I've been trying to cut foam blocks for big popper heads and Im having trouble getting clean cuts. I guess not that it matters to the fish but it bugs me when I look at my fly and the foam looks like I chewed it into shape rather than cutting it. This is the type of thing i'm going for. (sorry I just grabbed the image from a google search. Hopefully that's not against the rules. If it is i'll edit and take it down.) Anyone have any suggestions on how to cut? Quote Share this post Link to post Share on other sites
rockworm 0 Report post Posted September 30, 2011 Try a very sharp X-acto knife (I use an Olfa) guided by a metal ruler. Don't make a deep, single cut! But try to keep the knife perpendicular to the surface while making numerous light cuts into the foam. Quote Share this post Link to post Share on other sites
NJ All Day 0 Report post Posted September 30, 2011 http://zero2hero-aftonangler.blogspot.com/2010/03/sponge-bob-square-heada-predator-popper.html That is a Step By Step on how to tie the fly, he shows you how he cut the head on this fly. Quote Share this post Link to post Share on other sites
Kirk Dietrich 0 Report post Posted September 30, 2011 I use my carbon steel Masahiro Chef's knife that I keep razor sharp. It has a long and high enough blade that you can cut through pretty thick foam with one smooth slice and being a chef's knife, the handle gives you good control. That wall stripping blade in the link is pretty cool, never seen those in the store before. Kirk Quote Share this post Link to post Share on other sites
Arkman 0 Report post Posted September 30, 2011 Haha, Thanks guys. I didn't realize that the photo was from AA. I'll give your tips a try. Thanks! Quote Share this post Link to post Share on other sites
perchjerker 0 Report post Posted October 1, 2011 I have found it hard to beat my old Rappala fillet knife. Have been using it for over 10 years to cut foam of all thicknesses with. I would suggest doing your cutting on a quilters cutting pad, as it does not dull the blade as fast as the other various surfaces I have tried. Nice pattern! Cheers Quote Share this post Link to post Share on other sites
Markbob 0 Report post Posted October 1, 2011 You could also try using a set of filet knives, new ones cut through anything really nice. Quote Share this post Link to post Share on other sites
perchjerker 0 Report post Posted October 1, 2011 Markbob When my Rappala begins to show signs of dullness, a couple of quick passes along my sharpening steel restores it to a razor sharp cutting edge. No reed for more than one, at least as I see it. Quote Share this post Link to post Share on other sites